WHEN DESIGNING A SOLAR POWERED BOAT IT IS DOUBLY IMPORTANT TO SIZE THE PROPULSION SYSTEM.  The major components that need to be considered are:

1. the electric motor - the key parameters being power output, voltage and rpm.

2. the propeller - diameter, pitch, number of blades, material and efficiency.

3. the drive train (if the motor rpms are such that the propeller cannot be directly driven).

4. the electronic controller - how to choose its rating and type - if appropriate.

5. the battery pack or fuel cell -  construction, capacity and voltage.

6. the power cables - their diameters need to suit the currents being carried.

7. the solar array - available boat area and your budget.

 Nelson Kruschandl  - designer

SIZING THE MOTOR(S)

To be able to size the motors we need to know the displacement of the vessel, the length and the hull shape - including the lead in and out angles and the desired operating speed.  This information will allow us to calculate the hull drag with some degree of accuracy.  It has been established that at low speeds frictional resistance is the greater component of hull drag.  As speeds rise (above a speed/length ratio of 1.05)  wave making drag becomes the predominant force.  See our page on speed/length calculations.

Resistance is given in lbs per ton of displacement.  It can be converted to horsepower in the formula: BHP= 2xRxV/550 where R is the resistance in pounds and V is the speed or velocity of the vessel in feet per second.  Just multiply knots by by 1.68 to get ft/s.  Hence, 8 knots is 8x1.68 = 13.44 ft/s.  See TANK TESTING below for the way to generate drag curves.

By way of example if we take a 25ft boat with a speed/length ratio of 0.8 (4 knots on a 25ft boat) we get a figure of 11 pounds per ton.  Hence a 5 ton boat would generate (5x11) 55 lbs of drag.  If we apply our formula: BHP = 2x55x4x1.68/550  then BHP = 1.34.  The same boat at a speed/legth ratio of 1.4 (hull speed) and 7 knots will raise frictional resistance to 99 lb/ton or in this example (5x99) =495 lbs.  Therefore: BHP = 2x495x7x1.68/550 then BHP = 21.2  Thus to achieve a modest 3 knot increase in speed, power requirement has gone up nearly 16 times (calm water figures).  Sorry for this mix or imperial and metric units.

Please remember that length plays a vital part in resistance calculations: At the same speed/length ratio boats of similar form will have roughly equal resistance per ton.  That is to say a 25 footer at 5 knots; a 49 footer at 7 knots; and an 81 footer at 9 knots.  All of these examples will would require the same horsepower per ton - though speed has nearly doubled.  Clearly then a Solar boat with limited power should be long and thin to gain the maximum performance.  We should also consider that the shape giving the least wetted area is the arc of a circle, but that such a shape is not practical except in multihulls.  That is another reason why Solar Navigator is at the moment a catamaran design.

TANK TOW TESTING

Next, we are going to consider the approach set out by Cedric Lynch in his paper Design of Electric Drives for Boats (needs Adobe Acrobat), since I think the idea of measuring the drag of the hull in this way is a reliable way to measure the motor power needed for a given cruising speed.  In order to know what size of motor you need you have to know your cruising speed and the drag of your hull-form at that speed.

It is a relatively straightforward matter to arrange to tow the target hull using a spring balance to measure the pound-force or kilogram-force required at different hull speeds. This needs to be done in still waters, ideally in low, or no-wind conditions and a constant speed should be maintained for the duration of each run. The speed would be most accurately measured by recording the elapsed time over a measured distance (two points at least 10 meters apart). Between 3 and 6 speeds above and below the target cruising speed would be enough to produce a usable chart. If you are concerned about the effects of wind and current, then take the average of two trips, one in each direction. 

See an alternative description of this type of trial http://mission.base.com/pedal-power/pp_speed1.html.  Scale models can be used for this purpose so long as established conversion is undertaken.

It is worth noting at this point that if your intended hull is similar to one of those in the chart, you could base your sizing on those results, perhaps allowing a margin for error. In case anyone needs to follow the calculations through from the beginning, they are as follows:

The spring balance readings are taken in either kilograms or pounds and are converted to 

Newtons by either:

		1kg = 9.81 Newtons
	or:
		1lb = 4.45 Newtons (1kg = 2.2 lbs)

	Newtons are converted to power by the speed of the hull:
	
		Power (watts) = Newtons x metres/sec

What you now know is how much power your hull needs to achieve cruising speed.  Essential though this is, it is far from the complete story, and several other factors need to be taken into account if you are to get an accurate estimate of the design motor power.

Before doing that, it is worth pointing out the very low powers needed (0.5 to 1 hp) to achieve the cruising speeds typical of an electrically-powered craft. I.C. engine zealots (of which I was one) tend to be disbelieving that such low powers could be of any use at all in driving a boat. What they forget is that the power required increases approximately as the cube of the hull speed, so that very small speed increases need major power increases, as the boat speed approaches its hull speed. Other significant loss factors for an I.C. engine are in the propellers used (small diameter at high revs.) and in the gear box and drive train. When these factors are combined, it isn't surprising that motors of 20 hp or more are often fitted to quite small boats.

AERODYNAMIC DRAG

Amateur yacht designers often overlook the importance of aerodynamic drag on the hull topsides.  In a high wind this can be every bit as important as hull drag.  Indeed, the two components need to be considered at the design stage to optimise vessel design.  See our page on AERODYNAMICS - coming soon.

OPTIMISING THE PROPELLER(S)

In this section we shall direct you to good sources of info.  Having read David Gerr's excellent book 'Propeller Handbook' (Nautical Books - A & C Black, ISBN 0 7136 5751 0), and other works (Nicholsons 'Boat Data') with the intention of knowing enough on the subject to be able to give some balanced advice, I am told another website does far more justice to this topic than I could offer.

If you want to know how to estimate the propeller dimensions for a well known boat design, you probably won't do better than extract the wealth of detail on the subject to be found at SurfProp. The site is laid out with a precise logic; each concept is isolated and discussed on its own and then all the topics are brought together with an Excel spreadsheet to allow you to enter your own particular boat parameters.   

However, for those builders who only want an estimate of the likely size of propeller for a proposed design, see the results of the SurfProp calculations for each of the three sizes of electric craft described at this page.  One other link that may be of value is at the Pedal Power site, where Phillip Thiel (a Naval Architect) describes how to create a wooden propeller from ply. laminates.